Pack Expo Las Vegas Reaches Record Numbers, Touts Sustainability

Packaging and processing machine manufacturers from around the world converged in Las Vegas 11-13 September for the 2023Pack Expo, which was held across three buildings at the Las Vegas Convention Center.

Jim Pittas, president & CEO, PMMI (The Association for Packaging and Processing Technologies), said “Pack Expo Las Vegas (‘PELV’) was the largest since its inception” with more than 32,000 attendees and over 2,300 exhibitors spanning more than one million square feet of exhibit space. PMMI executives said the show had reached maximum capacity despite continued interest from companies wanting to exhibit as the new West Hall was occupied with a different exhibition.

Pack Expo – whether in Las Vegas or Chicago – is the premier trade show in the United States annually to observe the latest packaging and processing solutions in action, with suppliers showcasing diverse innovations for more than 40 vertical markets. According to PMMI, industry growth remains steady at 3.4 percent with the total size of the market in the U.S. reaching $10.2 billion.

Sustainability and automation were the major themes of PELV. A new Sustainability Central area served as an interactive resource to learn about design, materials, manufacturing, recovery, logistics, and data. At the accompanying Sustainability Stage, presenters spoke on a range of packaging sustainability topics, advising attendees how to make their brands more environmentally friendly. The Pack Expo Green Program – which identifies exhibiting companies that provide sustainable solutions via new materials, technology, or strategies such as sustainable processes and machines, renewable and biodegradable packaging, source reduction and lightweighting, recyclable and recycled-content materials, or innovations that reduce carbon footprint – returned to PELV.

At a media briefing on the opening day of Pack Expo Las Vegas, Pierre Pienaar, president of the World Packaging Organisation, which facilitates solutions to global challenges in all areas of packaging, said that the packaging industry is “at a crossroads where the future of packaging is in our hands. “Decisions need to be made that will alter the course and map the path for future generations.” He believes that the reduction of food waste can be achieved through the better use of packaging and awareness.

Pienaar noted that the material types that we use “have and will change the landscape, having a direct impact on sustainability.” He added that the technology that we design and implement, will “map the course of energy reduction that we will follow over the next 10-20 years.” Furthermore, the “innovation of new ideas in packaging will make the difference in creating a successful and sustainable circular economy. We need to empower consumers with the ability to lead their lives in a more environmentally positive way.”

In an exclusive conversation with T&CTJ, Jorge Izquierdo, vice president of market development, PMMI, said that labour and manufacturing challenges have fuelled innovation because many technologies – primarily in automation – have been adapting to close gaps in availability and skills. Additionally, the area of remote access continues to gain strength. “Remote access is not new,” he explained, “it’s been around but companies didn’t take advantage of it because of cyber security concerns. Covid forced them to look. Covid was a catalyser and once companies started using it, they realised they can utilise remote access technologies in multiple areas.”

Izquierdo noted that there are still supply chain challenges, but they are not as bad as in 2021 and 2022. “A lot of orders in 2023 are from 2022 but they were delayed because of supply chain issues that have finally been resolved (such as the delays with electronic components),” he explained, noting that wait times have improved significantly but they will not return to pre-pandemic levels until 2024.

“E-commerce exploded during Covid. We’re finding significant demand for packaging and fulfillment machinery at the warehouse level because of companies doing to direct to consumer,” said Izquierdo. “When sending direct to consumer, there is a mix of different products so the box will have different varieties in it and they will need to be packed into smaller boxes. This is happening at the warehouse, not the manufacturing plant so now warehouses need case sealing equipment, labelling equipment, etc. All this requires different types of equipment in warehouse.”

Pack Expo Las Vegas offered 100+ educational sessions organised into five different areas (Innovation Stage, Processing Innovation Stage, The Forum, etc). Topics ranged from robotics, automation, AI, and sustainability, to advances in food and beverage processing, digitalisation, cybersecurity, integration of cobots into manufacturing, to the benefits, ROI, and points of consideration for companies switching to reusables.

One sustainability session, ‘Sustainability — What Does it Mean in Packaging Materials?’, focused on the trends and developments specific to food packaging. The presenter, Gregg Poffenbarger, business unit director, materials at the Multivac Group, noted how methane gas is 80 times worse for the environment than CO2. He then listed several holistic approaches to mitigating waste that included reducing plastic content in favour of paperboard and formable papers as well as smaller packages. “With smaller packages, there is portion control so there is less food waste and less packaging water going into landfills.”

PELV also raised $30,000 for the Tunnel to Towers Foundation, an organisation dedicated to helping the nation’s first responders, military heroes, injured veterans, homeless veterans, and their families. For over 20 years, the Tunnel to Towers Foundation has honoured the late FDNY (Fire Department of New York) firefighter Stephen Siller’s legacy by supporting the heroes who continue to risk life and limb in the line of duty.

“With our show opening on 9/11, we could not think of a better way to honour the lives lost during that tragedy than to support an organization like Tunnel to Towers that keeps the legacy of those heroes alive by providing support to the first responders, military heroes, and veterans who are with us today,” said Pittas. “We’re grateful to all who donated and showed their support.”

Pack Expo International will take place 3-6 November 2024 in Chicago, Illinois. — Vanessa L Facenda

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